First, introduction of advanced technology
1, Efficient extruder
Configuration of multi-component automatic weighing mixed feed machine; configuration super-scattered screw and special mixing head.
2, CMT carbon black disperser
The amount of carbon black added in the geomembrane directly affects its service life. The dispersion of carbon black mainly through the shear stress, in the design of the extrusion system to introduce high shear area (ie, set a small gap) and to ensure that all carbon black particles through the high shear zone.
Carbon black disperser works in the extruder screw, the end of the barrel attached to a pair of rotors and stator, in the rotor and the stator to be processed according to a certain regular arrangement of hemispherical holes. At the time of the extruder operation, there are always three holes in the stator and rotor that are interconnected, so the dispenser forms a flow path from the inlet to the outlet. The dispersion ability of the disperser is exponentially related to the axial hole mass. Axial three rows of holes in the disperser, carbon black dispersion can be increased by 1000 times 3, high-precision mold
In the mold design to determine the rationality of the layers of the layers, to avoid the channeling (extrusion disorder) phenomenon,
The use of new structure distributor, so that even more uniform distribution of the circle.
In the processing of the mold, the use of advanced processing equipment for processing, from the processing technology to ensure that the layer between the layer with the close, to avoid leakage of material phenomenon; the same time the flow surface of the special process to achieve a higher processing quality , To ensure smooth flow, smooth.
Mold material selection of high quality alloy steel, for processing quality and performance to provide a guarantee.
Through the rigorous selection of mold materials, the rational design of the structure, advanced equipment processing and other aspects of the system, the thickness of the uniformity of the product has been effectively guaranteed.
For rough surface geomembrane mold, in the structural design to minimize the time to stay in the melt to avoid premature precipitation of nitrogen, the parameters of the design should also consider the design of large layers to avoid melting in the mold. For the smooth welding edge of the rough surface, the need for special design of the mold, increase the adjustable slider, so that the rough surface of the flow channel to form an incomplete annular flow channel, the formation of a certain width of the smooth surface Surface smoothing between the geomembrane.
4, Cyclone efficient cooling air ring
Geomembrane products blowing up more than 1.2 in general, and the thickness of the larger, cooling effect is critical. Geomembrane air ring must have a large amount of air flow, and the air duct is smooth, air flow rate of uniformity, pressure and stability of the use of cyclone efficient cooling air ring, gas, high flow rate, wide dispersion, bubble stability, good cooling effect , High capacity.
5, None folding traction device
Geomembrane generally in the expansion will appear after two creases, not only affect the film coiling quality, but also on the strength of the film and other performance indicators a great impact.
The use of special structural traction device, by the active roller and the special structure of the passive roller composition, in the production of different specifications, the width can be adjusted according to need to ensure that the process of traction will not form irreversible creases to ensure the quality of products.
6, None shaft strength winder
Special design geomembrane non-axis strong rewinding machine, using a special robot to tighten the film, direct coiling to ensure the quality of film roll. According to the different width of the film free to adjust.
2-TGM(L) 2-layer co-extrusion geomembrane blowing machine
Model |
2TGM3500 |
2TGM4000 |
2TGM4500 |
Layers |
2 |
2 |
2 |
Geomembrane width (m) |
6 |
7 |
8 |
Geomembrane thickness (mm) |
0.2-2 | ||
Raw material |
HDPE LDPE LLDPE | ||
Max output kg/h |
800 |
1000 |
1200 |
Extruder |
135*2 |
150*2 |
180*2 |
Main motor kw |
160*2 |
220*2 |
280*2 |
Die diameter mm |
1600 |
1800 |
2000 |
Traction speed m/min |
0-10 | ||
Open device |
Adjustable | ||
Total power kw |
600 |
850 |
1000 |
Machine dimension m |
18*8*19 |
19*9*24 |
20*10*26.5 |
3-TGM(L) 3 layer co-extrusion geomembrane blowing machine
Model |
3TGM3500 |
3TGM4000 |
3TGM4500 |
Layers |
3 |
3 |
3 |
Geomembrane width (m) |
6 |
7 |
8 |
Geomembrane thickness mm |
0.2-3.0 | ||
Raw material |
HDPE LDPE LLDPE | ||
Max. output kg/h |
1000 |
1600 |
2000 |
Extruder |
150*1+135*2 |
180*1+150*2 |
200*1+165*2 |
Main motor kw |
220*1+160*2 |
280kw*1+220*2 |
315kw*1+250*2 |
Die diameter mm |
1600 |
1800 |
2000 |
Traction speed m/min |
0-10 | ||
Open device |
Adjustable | ||
Total power kw |
900 |
1200 |
1400 |
Machine dimension m |
18*8*19 |
19*9*24 |
20*10*26.5 |
4-TGM(L) 4 layer co-extrusion geomembrane blowing machine with welding edge
Model |
4TGM3500 |
4TGM4000 |
4TGM4500 |
Layers |
4 |
4 |
4 |
Geomembrane width m |
6 |
7 |
8 |
Geomembrane thickness mm |
0.5-2.0 | ||
Raw material |
HDPE LDPE LLDPE | ||
Max. output kg/h |
1200 |
1500 |
18 |
Extruder |
150*2+80*2 |
165*2+80*2 |
180*2+80*2 |
Main motor kw |
220*2+160*2 |
250kw*5+160*2 |
280kw*2+160*2 |
Die diameter mm |
1600 |
1800 |
2000 |
Traction speed m/min |
0-10 | ||
Open width |
可調節式 | ||
Total power kw |
1200 |
1350 |
1450 |
Machine dimension m |
18*8*19 |
19*9*24 |
20*10*26.5 |